PROGRAMME

EV Foundation Programme

The need for specialized skills and knowledge requires extensive training with high-precision tools and software. Our EV Foundation programme is designed to benefit students, professionals, and entrepreneur. Using easy to understand study material, the Foundation program covers relevant topics with hands-on-training and rigorous practice of numerical calculations.

Here are some of the topics that you will be learning in this Programme -

  • History and benefits of electric vehicle.
  • Overview of types of Ev.
  • Ev subsystem & configuration.
  • Introduction to batteries.
  • Basic battery operations.
  • Lithium ion battery overview.
  • Battery parameters and terminology.
  • Units of battery energy storage.
  • Basic electro chemistry.
  • Active Material function.
  • Cathode material for lithium ion batteries.
  • Anode materials for lithium ion batteries.
  • Electrolyte and conduction salt for lithium ion batteries.
  • Separator for lithium ion battery.
  • Charge Profile, discharge curve and aging.
  • Battery Charging protection and management system.
  • Lithium ion battery system design.
  • Battery thermal management.
  • Battery Management system.
  • Lithium ion cell and battery production process.
  • Facilities of a lithium ion battery production plant.
  • Production test Procedures.
  • Introduction to traction machines.
  • Machine specifications / Parameters.
  • Characteristic Curves of a Machine.
  • Dc machines and its structure.
  • Brushed dc machine.
  • Power, Losses, and Efficiency in the PM DC Machine.
  • Power and torque characteristic for (a) PM dc and (b) WF dc machines.
  • Ac machines / Induction machine.
  • Induction machine- Theory of operation.
  • Induction Machine Rotor Voltage, Current, and Torque.
  • Power in Three-Phase Induction Machine.
  • Torque in Three-Phase Induction Machine.
  • Plot of torque versus rotor speed and slip.
  • Surface-Permanent-Magnet AC Machines.
  • Interior-Permanent-Magnet AC Machine.
  • Machine Structure and Torque Equations.
  • Stator winding & spinning magnetic field.
  • Comparison of various traction machines.
  • Efficiency Maps of machines.
  • Saturation and Armature Reaction.
  • Machine Operating as a Motor or Generator in Forward or reverse mode.
  • Stator magnetic flux density.
  • Motor Controller for BLDC motor.
  • Fundamental of voltage conversion.
  • DC - DC converter.
  • Isolated DC- DC Converter.
  • EV Chargers & Power ratings.
  • Fundamentals of regenerative braking and many more topics.....

Case Studies:
We will cover different aspects of GM Ev1 , Tesla Roadster, Nissan Leaf, Tesla Model S, Chevy bolt and off course two wheeler and four wheeler of Indian market.

EV Battery Programme

The EV Battery Programme covers all-round aspects of battery systems. We also trained for diagnosing and troubleshooting battery systems to make you an expert in design, modelling, production, and packing of battery with their management system.

Here are some of the topics that you will be learning in this Programme -

  • Primary systems.
  • Secondary systems.
  • Lithium ion battery Introduction.
  • Lithium ion battery Applications.
  • Components, functions, and advantages of lithium-ion batteries.
  • Charging procedures.
  • Battery related terminology & Units.
  • Active Materials and function.
  • Traditional electrode materials.
  • Traditional inactive materials.
  • Cathode materials for lithium-ion batteries.
  • Oxides with a layered structure (layered oxides, LiMO2).
  • Oxides with Spinel structure (LiM2O4).
  • Oxide with Phosphate structure (LiMPO4).
  • Comparison of cathode materials.
  • Anode active materials.
  • Electrolytes and conducting salts.
  • Functional electrolytes.
  • Gel and polymer electrolytes.
  • Electrolyte formulations – customized and distinct.
  • Introduction to Separators.
  • Characteristics of separators.
  • Separator technology.
  • Electric mobility requirement profile of separators.
  • Lithium-ion battery system design.
  • Functional levels of battery systems.
  • System architecture.
  • Electrical control architecture.
  • Electric vehicle geometrical installation and operation.
  • Sealing and elastomer components for lithium battery systems.
  • Cell sealing components.
  • Battery system sealing components.
  • Sensor and measuring technology.
  • Galvanically isolated current sensor technology in battery.
  • Relays, contactors, cables, and connectors.
  • Main functions of relays and contactors in the electrical powertrain.
  • Lithium-ion battery wiring.
  • Cable requirements.
  • Wiring cables.
  • Future cable developments.
  • Connectors and terminals.
  • Product requirements.
  • High-voltage connectors and screwed-in terminals.
  • Charging sockets.
  • Future connector and terminal developments.
  • Battery thermal management.
  • Requirements of thermal management.
  • Cell types and temperature balancing methods.
  • Battery management system.
  • Battery management system components.
  • Cell supervision and charge equalization.
  • Internal battery communication bus.
  • Battery control unit.
  • Next generation battery technologies.
  • Lithium-ion cell and battery production processes.
  • Battery cell production processes and design rules.
  • Advantages and disadvantages of different cell designs.
  • Battery pack assembly.
  • Technological challenges of the production process.
  • Facilities of a lithium-ion battery production plant.
  • Manufacturing process and requirements.
  • Environmental conditions in the production area.
  • Dry room technology.
  • Media supply and energy management.
  • Area planning and building logistics.
  • Production test procedures.
  • Test procedures during coating.
  • Test procedures during cell assembly.
  • Electrolyte dosing.
  • Forming.
  • Final inspection after ripening.
  • Reference sample monitoring.
  • Occupational health and safety during development and usage of lithium ion batteries.
  • Occupational health and safety during the battery life cycle.
  • Company-specific occupational health and safety.
  • Chemical safety of electrolyte, anode, cathode etc.
  • Electrical safety.
  • Electrical safety of lithium-ion batteries.
  • Functional safety in vehicles.
  • Functional safety management.
  • Safety of electric mobility.
  • Functional and safety tests for lithium-ion batteries.
  • Using EUCAR hazard levels for the test facility.
  • Functions and modules for battery testing.
  • Battery testing system examples.
  • Transportation of lithium batteries and lithium-ion batteries.
  • Transportation of lithium batteries and lithium cells.
  • Standards for the safety and performance of lithium-ion batteries.

Case Studies:
We will cover different aspects of GM Ev1 , Tesla Roadster, Nissan Leaf, Tesla Model S, Chevy bolt and off course two wheeler and four wheeler of Indian market.

EV Powertrain Programme

The powertrain is the heart and muscle of an EV comprising of its battery, electric motor,power electronics converters, and controllers. Each component is tested individually and in an integrated manner to design the most efficient and powerful EV powertrains.

Thesoon to be launched programme has courses on design, simulation, and analysis of all parts of an EV powertrain.